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SCADA and HMI

Full-Service Integrator of Control and Automation Systems for Process and Packaging

SCADA systems help maintain efficiency, communicate issues, minimize downtime, and provide data for smarter business decisions. Spine Technology and System solutions have years of experience and expertise in designing and programming SCADA systems for a wide range of industries.

Supervisory Control and Data Acquisition

SCADA is a combination of software and hardware elements that allow manufacturers to:

  • Manage and Control Processes Locally and Remotely
  • Monitor, Collect and Analyse Real-Time Data
  • Interact with Manufacturing devices such as sensors, valves, pumps, motors, and more on the production line through SCADA / human-machine interface (HMI) software
  • Record Information in Historical Data Logs

What is SCADA

Supervisory Control and Data Acquisition (SCADA) is a control system that consists of control network interfaces, input/output, communication equipment, and software.

SCADA system is used to monitor and control field equipment in industrial processes such as manufacturing, production, development, and fabrication.

We cater to SCADA applications such as are electric power generation, building and related facilities like refrigeration, lighting, entry and exit systems, industrial automation regulation, quality control, and robotics, fertilizer industry, packaging industry, Mining, processing plant, and Metallurgical plant.

The SCADA software provides real-time data and analytics from different system components connected to the internet in an easy and expandable way.

Benefits

  • Fast and safe commissioning with intuitive operating of your devices no matter which measurement technology you use (flow, level, pressure, analysis or temperature) with parameterization via “make-it-run” wizards for quick & reliable basic setup
  • Enhanced safety for your process with clear diagnostic, maintenance information icons and texts according to international standards and great confidence in your settings with plain text messages displayed in your language
  • Simplifying your daily work with task oriented interactions offered for operator and maintenance. Whatever tasks maybe, with the help of HMI you will be sure to execute them.
  • Are you unsure about the result of your action? Integrated help function gives details about the action thus avoiding misinterpretation. Data is stored & available to everyone who has access codes.

Contact Us

Smart RTU and Data logger

Smart Remote Terminal Units (RTUs) combine the monitoring and communication capabilities of an RTU with the processing and data-logging power of a programmable logic controller (PLC).

SCADA Pack Smart RTUs are ideal for remote processes requiring automatic supervision and autonomous control. Their data logger connects battery-powered, autonomous monitoring, and GSM networking to provide low-cost, low-maintenance monitoring of highly dispersed assets.

Remote SCADA Software

Scalable and reliable Supervisory Control and Data Acquisition (SCADA) software with ready-to-use telemetry features optimized for managing remote assets spread across the geographically dispersed infrastructure.

Remote Facility Monitoring (I&E)

Spine Technology and System solutions hosted monitoring and communications interface provides real-time, reliable reporting of critical facility components needed to monitor and control remote sites.

RTU panels allow for point-to-point or point-to-multi-point network communication and provide monthly, historical batch measurement totals for comparison. Facility monitoring and automation also encompass:

  • Wellhead monitoring for tubing and casing pressure, flow line temperature, and flow rate.
  • Compressor monitoring for pressure, temperature and on/off status
  • Separator monitoring for high-level alarm, pressure, and temperature
  • Tank monitoring for levels, tank level alerts, and automatic shut-down capabilities

Spine Technology and System solutions SCADA services:

SCADA services from Spine Technology and System solutions help you minimize exposure and maximize accountability. Supervisory Control and Data Acquisition (SCADA) provides the ability to monitor and control processes throughout multiple sites.

A robust SCADA system saves time and money by eliminating the need for expensive service personnel to conduct on-site inspections and to collect and log data.

  • you can remotely monitor, control, and respond to environmental factors at your site.
  • Integrated connectivity of multiple devices and equipment with secure, real-time, and reliable reporting of mission-critical processes.

This means you are virtually present 24/7, 365 days a year.

From construction, site preparation, equipment sales, and customization to installation hosted monitoring, and alarms, our SCADA services division provides telemetry services for a range of needs.

Our experienced team works with you to design, source, install and monitor complete SCADA service solutions including Remote Terminal Unit (RTU) control panels with point-to-point or point-to-multi-point communication, wellhead monitoring, compressor monitoring, separator monitoring, tank monitoring, and frac pond monitoring.

SCADA System Components

Human Machine Interface (HMI) Development

The HMI is the user interface in the industrial design of human-computer interaction. The goal of the HMI is to allow effective operation and control of the machine from the human end, whilst the machine simultaneously feeds back information that aids the operators’ decision-making process.

From custom drew graphics that really highlight your facility to more generic templates and faceplates Spine Technology and System solutions can develop an application to fit your facility needs.

We develop in the latest standards using global objects, parameter files, and direct tagging to keep your application organized, expandable, and easy to manage after the installation.

Human Machine Interface

Data collection is the process of gathering and measuring information on targeted variables in an established systematic fashion, which then enables one to answer relevant questions and evaluate outcomes.

Spine Technology and System solutions have experience with several different historical data logging packages and can help from design to implementation.

Historical data allows customers to historically evaluate their processes more effectively, identifying areas of inefficiency, and lost production.

Once tracking relevant process information, a historian package then allows customers to utilize the various performance metrics and visualization software on the market.

Many facilities are short of resources, especially in the IT realm. Spine Technology and System solutions will manage the installation and configuration of the many different available SCADA software, following best practices for which software goes on which virtual server to maximize redundancy and physical hardware resources.

A database is an organized collection of data. From batch records to recipe management, there are many applications where a database is useful to manage event-based data as opposed to the real-time process data provided by a historian package.

Hardware virtualization or platform virtualization refers to the creation of a virtual machine that acts like a real computer with an operating system.

Software executed on these virtual machines is separated from the underlying hardware resources.

Quantum can virtualize, configure, and manage the many different servers required to implement various SCADA solutions to maximize your physical hardware resources.

HMI

Human Machine Interface (HMI) Development

The HMI is the user interface in the industrial design of human-computer interaction. The goal of the HMI is to allow effective operation and control of the machine from the human end, whilst the machine simultaneously feeds back information that aids the operators’ decision-making process.

From custom drew graphics that really highlight your facility to more generic templates and faceplates Spine Technology and System solutions can develop an application to fit your facility needs.

We develop in the latest standards using global objects, parameter files, and direct tagging to keep your application organized, expandable, and easy to manage after the installation.

Human Machine Interface

Historical Data Logging

Data collection is the process of gathering and measuring information on targeted variables in an established systematic fashion, which then enables one to answer relevant questions and evaluate outcomes.

Spine Technology and System solutions have experience with several different historical data logging packages and can help from design to implementation.

Historical data allows customers to historically evaluate their processes more effectively, identifying areas of inefficiency, and lost production.

Once tracking relevant process information, a historian package then allows customers to utilize the various performance metrics and visualization software on the market.

Server/Client & Thin Client Configuration

Many facilities are short of resources, especially in the IT realm. Spine Technology and System solutions will manage the installation and configuration of the many different available SCADA software, following best practices for which software goes on which virtual server to maximize redundancy and physical hardware resources.

Database Applications

A database is an organized collection of data. From batch records to recipe management, there are many applications where a database is useful to manage event-based data as opposed to the real-time process data provided by a historian package.

Server Configuration & Virtualization

Hardware virtualization or platform virtualization refers to the creation of a virtual machine that acts like a real computer with an operating system.

Software executed on these virtual machines is separated from the underlying hardware resources.

Quantum can virtualize, configure, and manage the many different servers required to implement various SCADA solutions to maximize your physical hardware resources.

A primary goal of data visualization is to communicate information clearly and efficiently via statistical graphics, plots, and information graphics.

Effective visualization helps users analyze and reason about data and evidence. It makes complex data more accessible, understandable, and usable.

Whether our customers want basic reporting in excel or web-accessible dashboards and graphics, we have the experience to provide context to the valuable data our customers collect.

Overall Equipment Effectiveness (OEE) Performance Tracking

Overall equipment effectiveness (OEE) is a term used to evaluate how effectively a manufacturing operation is utilized.

OEE measurement is commonly used as a key performance indicator (KPI) in conjunction with lean manufacturing efforts to provide an indicator of success.

Spine Technology and System solutions have experience calculating custom OEE data as well as implementing various OEE software packages across a wide range of industries and processes.

Many facilities are short of resources, especially in the IT realm. Quantum will manage the installation and configuration of the many different available SCADA software, following best practices for which software goes on which virtual server to maximize redundancy and physical hardware resources.

By integrating all these components together into one SCADA system, Spine Technology and System solutions can work with you to solve your business challenges while increasing overall efficiency, transparency, and data collection.

SCADA monitoring the system as a whole and reduces downtime and costs while increasing productivity.

Data Visualization, Reporting & Dashboards

A primary goal of data visualization is to communicate information clearly and efficiently via statistical graphics, plots, and information graphics.

Effective visualization helps users analyze and reason about data and evidence. It makes complex data more accessible, understandable, and usable.

Whether our customers want basic reporting in excel or web-accessible dashboards and graphics, we have the experience to provide context to the valuable data our customers collect.

Overall Equipment Effectiveness

Overall Equipment Effectiveness (OEE) Performance Tracking

Overall equipment effectiveness (OEE) is a term used to evaluate how effectively a manufacturing operation is utilized.

OEE measurement is commonly used as a key performance indicator (KPI) in conjunction with lean manufacturing efforts to provide an indicator of success.

Spine Technology and System solutions have experience calculating custom OEE data as well as implementing various OEE software packages across a wide range of industries and processes.

Software Installation & Configuration

Many facilities are short of resources, especially in the IT realm. Quantum will manage the installation and configuration of the many different available SCADA software, following best practices for which software goes on which virtual server to maximize redundancy and physical hardware resources.

By integrating all these components together into one SCADA system, Spine Technology and System solutions can work with you to solve your business challenges while increasing overall efficiency, transparency, and data collection.

SCADA monitoring the system as a whole and reduces downtime and costs while increasing productivity.

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